MSF Panasonic multi-function placement machine introduction
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MSF Panasonic multi-function placement machine introduction
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Mounter: Also known as "mounting machine" or "surface mount system", in the production line, it is placed behind the dispenser or screen printer, and the surface is mounted by moving the head. The component accurately places a device on the PCB pad. Divided into manual and fully automatic.
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The automatic placement machine is used to realize high-speed, high-precision automatic placement of components, and is the most critical and complex equipment in the entire SMT production. The placement machine is the main equipment in the SMT production line. The placement machine has evolved from an early low-speed mechanical placement machine to a high-speed optical centering placement machine, and has evolved into a modular and flexible connection.
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Panasonic multi-function placement machine MSF / monorail / Japanese manufacturing equipment, used in Europe and America, 2001 equipment, European and American machines, refurbished processing. PCB size: XL size (X510mm/Y460mm), splicable component range: 0201-55/55mmQFP, CSP, BGA, connector, etc. Number of stations: 48, theoretical patch speed: 0.094 sec/piece with charge, 0.23 sec/IC for tray. Mounting accuracy: ±0.025mm (4SIGMA), size and weight: W1720D2820H1450, weight 2900Kg, power supply and gas source: 200V, 9KVA, gas source: 300L/min, 0.5MPa. Configuration: 10 mixing feeders, 20 nozzles, instructions.
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Main performance:
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1. The types, specifications, patch orientation, substrate size, and patch range of the mountable components are in accordance with the specifications.
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2. SMD speed: The CPH placement rate of the 1608 chip component is not less than 60% of the nominal IPC9850 speed, or the SPC speed is not more than 2 times the nominal speed.
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3. The flying rate is not more than 3 inches.
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Daily maintenance:
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Check the part name process weekly. Note that the nozzle clamp checks the buffering action. If the action is not smooth, apply a thin layer of lubricant. If the jig is loose, tighten. Move the lens to clean dust and residue from the lens. The X-axis screw checks the lead screw for debris or residue and cleans it if necessary. The X-axis guides check the grease for hardening and residue adhesion. The Y-axis screw checks the lead screw for debris or residue and cleans it if necessary. The Y-axis guide checks the grease for hardening and residue adhesion. W-axis screw Check the lead screw for debris or residue and clean if necessary Air interface Check the Y-ring and O-ring for aging and replace if necessary.
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Monthly inspection This section should be carried out according to the type of nozzle and the changing station. Part Name Process Note The LED light of the moving lens checks whether the brightness of each LED is sufficient. If it is not bright, replace the entire LED part. The nozzle shaft checks the O-ring for each nozzle shaft and finds that the aging should be replaced in time. Wipe the dust and residue on the X-axis screw. Apply a thin layer of grease to the X-axis guide to remove dust and residue. Apply a thin layer of grease to the Y-axis screw to remove dust and residue. Apply by hand. The thin-layer grease Y-axis guide wipes off dust and residue, and is coated with a thin layer of grease Z-axis rack and gear to check its movement. If necessary, apply a thin layer of lubricant to the rack drive part by hand. The R-axis drive belt is checked for wear and tightness, and if necessary, the belt is changed or the tightness is adjusted. Wipe the dust and residue with the W-axis screw and apply a thin layer of grease to the supply valve to check if the solenoid valve is working properly. The belt is checked for wear and tightness, and if necessary, the belt is changed or its tightness is high.
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